Alloy Tee Joint Pipe Fittings Equal Tee Tube Connector For Material Wp22

Description:

Steel grade

12Cr1MoVG
P22(10CrMo910)
T91,P91,P9,T9,
WB36,Cr5Mo(P5,STFA25,T5,), 15CrMoG(P11,P12,STFA22) 13CrMo44
15Mo3,10CrMo910,20MnG,25MnG,15CrMoG,12Cr2MoG,
12Cr2MoWVTiB,10Cr9Mo1VNb,SA210A1,SA210C,SA213 T11,
SA213 T12,SA213 T22,SA213 T23,SA213 T91,SA213 T92,ST45.8,ect

Standards

ASME B16.9-2007
ASME B16.25-2007
ASME B16.5-2007
EN10253-1-1999 EN10253-2-2007 EN10253-3-2008 EN10253-4-2008
DIN2605-1-1992 DIN2605-2-1995
JIS B2311-2009 JIS B2312-2009 JIS B2313-2009
GB/T12459-2005 GB/T13401-2005 GB/T10752-2005
SH/T3408-1996 SH/T3409-1996
SY/T0609-2006 SY/T0518-2002 SY/T0510-1998
DL/T695-1999 GD2000 GD87-1101
HG/T21635-1987 HG/T21631-1990

Advantage description:

carbon steel butt welding, seamless elbow, flange, tee, cross, pipe cap, seamless steel pipe, ERW pipe, spiral pipe, etc. Products are manufactured in accordance with GB 12459-2008, ASME / ANSI B16.9, DIN, JIS, ISO, etc. Products can also be manufactured under non-standard according to customers' request.

Norminal dimensions of steel tee

Production Process:

• Material Selection: We primarily source raw materials from leading steel mills such as Baosteel, TPCO, Yanbao, Baotou Steel, Changbao, and Huarun. We select tubes with smooth internal/external surfaces, uniform wall thickness, and a preference for higher manganese content to ensure a superior final appearance.

• Material Inspection: Incoming materials undergo dimensional checks and chemical composition analysis.

• Warehousing: Approved materials are stored in inventory.

• Cutting: Tubes are cut to length with sufficient machining allowance. Burrs and metal chips are removed.

• Bending & Forming: Tubes are heated using medium-frequency induction heaters and formed via pushing with precision dies. Dies are re-polished every 48 hours of operation to maintain strict dimensional tolerances.

• Heat Treatment: Stress relief annealing (tempering) is performed.

• End Machining: Bevels are cut on 90-degree CNC lathes to an angle of 37.5° ± 0.25°. The land (flat edge at the end of the bevel) is sized according to the pipe diameter. The land ensures a flush fit for butt welding and prevents burn-through during the TIG root pass.

• Visual Inspection: Surfaces are checked for defects like scratches, peeling, or pitting.

• Chemical Analysis: Composition is verified using imported handheld spectrometers.

• Dimensional Inspection: Checks include outside diameter, wall thickness, ovality, and straightness.

• Mechanical Testing: Tests include flattening and flaring to validate performance.

• Sandblasting: A fine grit is used to create a uniform surface finish without excessive pitting.

• Painting: Surfaces are evenly coated using environmentally friendly spray equipment.

• Marking: Legible black background with white lettering is applied using a marking machine.

• Packaging: Products are packed in wooden cases or on pallets, secured with steel strapping, and wrapped in plastic film for weather and dust protection.

• Shipping: Careful handling using forklifts and overhead cranes ensures secure and orderly loading for transport.

Quality Assurance & Company Profile:

1. Certifications: ISO 9001 Quality Management System, Environmental Management System, Occupational Health & Safety Assessment Series, AAA Credit Rating, and SGS International Certification.

2. Quality Control: An integrated international ERP system manages production, supplemented by a secondary manual quality inspection to guarantee a 100% pass rate.

3. Production Capacity: Annual output of 20,000 tons of pipe fittings.

4. Facilities & Workforce: 7,000 sqm storage warehouse and a team of 200 employees.

5. R&D & Customization: A 300 sqm sample room supports our in-house R&D and ODM/ custom manufacturing capabilities.

6. Service: We offer straightforward cooperation, responsive service, and efficient logistics.

7. Experience: A decade of expertise in international export.